Solid Contents
1.0 PURPOSE
1.1 To define a test method for determination of the solid contents in liquids (Ink / Toner / Adhesive / Hardener / VMCH / Foil Wash / OPV, etc.).
2.0 SCOPE
2.1 This STM applies to the Quality Control department.
3.0 REFERENCE(S) & ATTACHMENTS
3.1 References
3.1.1 In-house
3.2 Attachments
3.2.1 Nil
4.0 RESPONSIBILITY
4.1 QC Department Person:
4.1.1 To carry out the testing as per the STM.
4.2 QC Department Head:
4.2.1 To prepare and ensure the implementation of the STM.
4.3 QA Head:
4.3.1 To approve the new or revised STM, and to ensure the implementation of the defined system.
5.0 DISTRIBUTION
5.1 Quality Assurance
5.2 Quality Control
6.0 DEFINITION(S) & ABBREVIATION(S)
6.1 Definitions: Nil
6.2 Abbreviations: Nil
7.0 PROCEDURE
7.1 Collect samples of liquids (Ink / Toner / Adhesive / Hardener / VMCH / Foil Wash / OPV, etc.) as per the sampling plan.
7.2 Make sure that the sample is taken in a closed container / vessel so that the solvent inside cannot evaporate.
7.3 Make a small bowl shape using bare foil and weigh it. Note the weight.
7.4 Place a small quantity of ink into it.
7.5 Weigh this bowl and record this weight as W1. Also calculate W = W1 – bare foil weight.
7.6 Place this bowl into the oven at a temperature of 80-100°C for sixty minutes, then weigh again.
7.7 Note this weight and repeat the process until a constant value is obtained. Note this weight as W2.
7.8 Calculate W3 = W1 – W2.
7.9 Calculate the ink's solid contents using the formula below:
7.10 Solid Contents = (W3 x 100) / W
7.11 The result is in percentage (%). Record the results in the specified format.
8.0 REVISION HISTORY
+----------------+----------------+----------------+----------------+----------------+----------------+ | Revision No. | 00 | Effective | | CC No. | | | | | Date | | | | +----------------+----------------+----------------+----------------+----------------+----------------+ | Details of revision: New SOP | +-----------------------------------------------------------------------------------------------------+