PDS-004 Product Startup SOP

1.0 PURPOSE

1.1 To define a procedure to ensure that the quality of the output remains as per specification each time the machine starts.

2.0 SCOPE

2.1 This SOP applies to all production processes in the plant.

3.0 REFERENCE(S) & ATTACHMENTS

3.1 References

3.1.1 In-house

3.2 Attachments

3.2.1 Nil

4.0 RESPONSIBILITY

4.1 Department Head:

4.1.1 To prepare the SOP.

4.2 QA Head and Plant Head

4.2.1 To approve and to ensure the training of the SOP to all concerned personnel involved in implementation of the SOP.

4.2.2 To ensure the implementation of the SOP after training.

4.2.3 To approve new or revised SOP.

5.0 DISTRIBUTION

5.1 Quality Control

5.2 Production

6.0 DEFINITION(S) & ABBREVIATION(S)

6.1 Definitions

6.1.1 Nil

6.2 Abbreviations

6.2.1 Nil

7.0 PROCEDURE:

7.1 Printing Process

7.1.1 When any job starts on the machine, line clearance shall be filled by the machine technician.

7.1.2 Check the sample thoroughly for all quality aspects and sign off the first sample with QC as per the defined format.

7.1.3 Whenever there is a change of job, repeat the above two steps again.

7.1.4 If there is a job which is being carried forward to the next day, first sample checking is to be done once again.

7.1.5 Upon job completion, remove all the related material of the previous job and fill the line clearance form.

7.2 Slitting Process / Doctorine

7.2.1 When any job starts on the machine, line clearance shall be filled by the machine technician.

7.2.2 Check the sample thoroughly for all quality aspects and take the signature of QC in the column in the log sheet.

7.2.3 Whenever there is a change of job, repeat the above two steps again.

7.2.4 If there is a job which is being carried forward to the next day, first sample checking is to be done once again.

7.2.5 Upon job completion, remove all the related material of the previous job and fill the line clearance form.

8.0 REVISION HISTORY

+----------------+----------------+----------------+----------------+----------------+----------------+ | Revision No. | 00 | Effective | | CC No. | | | | | Date | | | | +----------------+----------------+----------------+----------------+----------------+----------------+ | Details of revision: New SOP | +-----------------------------------------------------------------------------------------------------+