SOP Exams

Learn about proper entry and exit procedures

Guidelines for maintaining health and hygiene standards in the workplace

Standards for production planning and monitoring processes

Quality control procedures at the start of production runs

Standard procedures for Shellac machine operation

Standard procedures for VMCH mixing machine operation

Controls to prevent contamination and mix-ups during production

Assessment on rewinder machine operation, material checks, defect handling and standard parameters.

Assessment on safe operation of the 1200 mm Universal Foil Mill: pre-start checks, pass schedules and abnormality handling.

Assessment on safe and effective operation of the Foil Separator Machine for correct separation of aluminium foil rolls.

Assessment on safe operation of the Foil Annealing Furnace: capacity, annealing cycles, charging procedures and safety precautions.

Assessment on safe and precise operation of the Roll Grinder Machine: lubrication, wheel balancing, cooling, grinding parameters and quality checks.

Assessment on safe and effective operation of the Coating Machine: VMCH and Shellac coating systems, viscosity, foil gauges, machine speed, temperatures and area clearance.

Assessment on safe and effective operation of the Slitting Machine: roll slitting and rewinding, knife setup, web path, core preparation, scrap segregation and area clearance.

Assessment on heat and pressure lamination of aluminium foil and LDPE film, process parameters, visual checks and area line clearance.

Assessment on safe and efficient operation of the Core Cutter Machine for cutting paper cores to required length.

Assessment on safe and effective operation of the Gravure Printing Machine for pharmaceutical and food packaging foil.

Assessment on safe and effective operation of the Doctrine Machine for inspection, rewinding, defect removal and roll preparation.

Operation of UTM for tensile testing

Balance verification with dead weights

Operation of the bursting strength tester

Operation of colour matching cabinet

Bond and seal strength testing procedure

Viscosity measurement using Ford cup

Operation of the heating oven

Operation of the pneumatic heat sealer

Operation of the weighing balance

Procedure for handling out-of-specification test results

Final inspection procedure for converted foil

Procedure for batch review and certificate of analysis issuance

Sampling plan for raw materials, in-process, and finished goods

In-process quality checks during production

Testing procedure for raw materials and packing materials

Guidelines for writing specifications and standard test methods

Procedure for managing artworks, shade cards, and cylinder lifecycle

Evaluation and approval procedure for vendors and suppliers

Maintenance and calibration procedure for equipment

Procedure for receiving, recording, and resolving customer complaints

Procedure for managing incidents and corrective/preventive actions

Procedure for planning, conducting, and evaluating training programmes

Procedure for controlling changes to quality systems and documents

Procedure for managing lifecycle of standard operating procedures

Procedure for release of finished goods and pre-dispatch inspection

Procedure for conducting management review meetings

Procedure for planning and conducting internal audits

Procedure for controlling documents and maintaining records

Procedure for pest and rodent control within premises

Procedure for handling waste and scrap generated in premises

Procedure for issuance and control of quality status labels

Procedure for batch number allotment and product expiry determination

Procedure for allotment of ID to equipment and instruments

Procedure for allotment of product code to finished and semi-finished products

Procedure for product recall from customer end in case of emergency

Procedure for validation of equipment and processes

Cleaning and sanitization procedure for manufacturing areas

Identification and assessment of environmental aspects and impacts

Identification and compliance with legal requirements

Procedure for handling emergency situations

Risk & opportunity assessment procedure

Setting IMS objectives and targets

Worker participation and consultation on IMS

HIRA procedure

Product Quality Review procedure

ALCOA+ data integrity procedure

Investigation of quality failures and CAPA management

Handling and recording of chemicals and reagents

Test method to determine thickness and width of substrates

Test method for checking shade of printed samples and drawdowns

Test method for bond strength between printing ink/coating and substrate

Test method to determine total grammage of substrates

Test method for coating GSM of VMCH, ink, adhesive, overcoat, etc.

Test method for heat resistance of printing inks

Test method for heat seal ability of coated/laminated foil and laminates

Test method for bond strength between layers of composite laminate

Test method for unwinding direction of printed rolls

Test method for separation of layers of laminates

Test method to determine inner diameter of material such as a core

Test method to determine whether coated/printed foil is odour-free

Test method for surface tension of foils/films and other substrates

Test method for solid contents in liquids (Ink/Toner/Adhesive/Hardener/VMCH/etc.)

Test method for determination of viscosity of all liquids using Ford Viscosity Cup

Method for detecting and counting pinholes in aluminium foil for pharma & food packaging

Test method for identification of Nitrocellulose over-coating in printed aluminium foils

Test method for determination of ash content of roll coolant oil

Test method for determining IBP, FBP and Recovery of roll coolant oil

Test method for determining flash and fire point of roll coolant oil using Cleveland open cup

Procedure for determining additive percentage in rolling oils via FT-IR

Test method for determining gum content in rolling oil samples

Test method for determining specific gravity/density of roll coolant oil using hydrometer

Standard procedure for measuring bursting capacity of aluminium foil

Standardized procedure for determining UTS and Elongation of aluminium foil using UTM

Test method for determining kinematic viscosity of roll coolant oil using U-tube viscometer

Procedure for receiving raw material and packing material

Procedure for material storage and handling in RM/PM warehouse

Procedure for issuance/return of RM/PM to/from Production

Procedure for packing of approved finished material as Finished Goods

Procedure for dispatching finished material to customer with safe delivery

Monitoring temperature for material conditioning to mitigate risk during storage

Procedure for physical verification of inventories in warehouse and production

Procedure to identify, store and handle reject and expired material in warehouse

Procedure to ensure vehicle is suitable for loading without risk of damage, contamination, or safety issues

Procedure to verify, inspect, and approve/reject incoming raw materials step-by-step

Procedure for maintenance work and maintenance schedule

Procedure for authorization of maintenance work in company premises

Standardized procedure for safe operation, inspection and maintenance of AHUs

Procedure for operation of air compressor in utility section

Procedure for operation of Diesel Generator Set as alternate power backup

Procedure for receipt of customer PO, amendment, cancellation, and communication

Procedure to take feedback and analyze customer satisfaction level

Procedure for material requirement and purchasing of raw materials and packing materials

Standardized process for JD preparation, organization structure, and recruitment